Your logo on hats,
stitched or engraved.
Custom embroidered and laser engraved patch hats, proudly made in Burlington, NC. 5 hat minimum with wholesale pricing on 10+.
Two Ways To Brand A Hat
Both are done in-house, both include a free mockup before anything is made, and both ship free to the lower 48. The right one depends on your artwork.
Stitched With Thread
The classic look. Durable, textured, and it works on any panel of the hat.
- No stitch limits, detailed logos cost the same
- Front, left side, right side or back
- 3D puff available on the front
- Free digitizing, no setup fee
Engraved Leather Patches
Your logo burned into real leatherette, then pressed onto the hat. Holds fine detail that thread cannot.
- Multiple leatherette color options
- Three sizes, four patch shapes
- Better for intricate or small-text logos
- See your engraving before you order
Threadbreak is a custom hat shop based in Burlington, NC, specializing in embroidered and laser engraved patch hats for businesses, brands, teams, and events. We also create our own collection of culture and lifestyle-inspired designs. Every order is made, inspected, and shipped in-house with attention to detail. No shortcuts.
Start a custom order →Straightforward pricing
Custom Hat Packages
Pick a hat, pick a color, send your logo. Front embroidery, free digitizing, a mockup before we stitch, and free shipping to the lower 48 are all in the price. No setup fees and no stitch limits.
Need a different quantity, extra logo locations, or 3D puff? Build a custom order instead.
Custom hats for your industry
Built for the way your business actually uses branded headwear.
Every hat, start to finish
Made in-house.
Every finished hat is inspected for placement, stitching, and finishing before it ships.
Start a Custom OrderNew
Laser Engraved Patch Hats
Your logo burned into real leatherette, then pressed onto the hat. It's the look people associate with premium outdoor and workwear brands, and it holds up better than a print.
- Multiple leatherette colors, from rawhide and saddle tan to brushed silver
- Three patch sizes and four shapes, on any hat we carry
- Same 5 hat minimum, free mockup before anything is cut
Custom Embroidered Hats, Made in Burlington, North Carolina
Threadbreak is a custom embroidery shop based in Burlington, North Carolina, specializing in custom embroidered hats for businesses, brands, teams, and events. Every order is digitized, embroidered, inspected, and shipped from our own shop, so you get consistent, high-quality results without the middleman. Whether you need five hats or a few hundred, we make it easy to put your logo on a cap you will actually want to wear.
Popular Hat Styles
We carry a curated lineup of the most popular blank hats in the industry, including structured trucker caps, flat-bill snapbacks, rope hats, five-panel and seven-panel styles, and premium performance caps. Popular options include the Richardson 112, Richardson 168 seven-panel, Richardson 256 Umpqua rope hat, Yupoong retro truckers, Otto five-panel caps, and more. Each style is available in a wide range of colors, so you can match your brand exactly.
Pricing & Included Services
Our minimum order is 5 hats. For businesses ordering custom hats in bulk, the per-hat price drops as your quantity grows, with wholesale pricing beginning at 10 hats. We digitize your logo for embroidery at no extra charge, and shipping is always free to the lower 48. For businesses and organizations, our wholesale pricing on larger runs makes branded headwear an affordable, professional way to promote your company, outfit your team, or hand out merchandise at events.
Other Decoration Options
Beyond embroidery, we also offer laser-engraved leatherette patch hats for a premium, textured look. Have a question before you order, or need a rush? Reach out to help@threadbreak.com and we will help you get exactly what you need. Ready to get started? Place a custom order or request a quote today.