Custom & Wholesale Embroidery

Custom embroidered hats for your brand.

Your logo, stitched in-house in North Carolina. 5 hat minimum, wholesale pricing starts at 10.

Place a Custom Order Shop Premade Hats Our Work

Your logo, embroidered.

Threadbreak is an embroidery shop based in Burlington, NC, specializing in custom embroidered hats for businesses, brands, teams, and events. We also create our own collection of culture and lifestyle-inspired designs. Every order is embroidered, inspected, and shipped in-house with attention to detail. No shortcuts.

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Place your orderPick your blank, colors, and placement, then send your logo in any format. We digitize it for embroidery, free.

Approve your mockupAfter you order, we send a free digital mockup for approval. Nothing goes on a hat until you sign off.

We embroider & shipOnce approved, your hats are embroidered in-house in Burlington, NC and shipped to your door.

Straightforward pricing

Custom Hat Packages

Pick a hat, pick a color, send your logo. Front embroidery, free digitizing, a mockup before we stitch, and free shipping to the lower 48 are all in the price. No setup fees and no stitch limits.

10hatsfrom $189

24hatsfrom $399

48hatsfrom $719

Shop Hat Packages

Need a different quantity, extra logo locations, or 3D puff? Build a custom order instead.

Custom hats for your industry

Built for the way your business actually uses branded headwear.

Motorsports Crew hats, sponsor branding, and fan merch, from a shop that races too. Small Businesses Uniforms, giveaways, and branded merch. Landscaping Durable caps built for outdoor crews. Construction Crew gear, customer gifts, and recruiting. Sports Teams Team colors, roster orders, and fundraisers.

Every hat, start to finish

Made in-house.

Every finished hat is inspected for placement, stitching, and finishing before it ships.

Start a Custom Order

New

Laser Engraved Patch Hats

Your logo burned into real leatherette, then sewn onto the hat. It's the look people associate with premium outdoor and workwear brands, and it holds up better than a print.

Seven leatherette colors, from rawhide and saddle tan to brushed silver
Three patch sizes and four shapes, on any hat we carry
Same 5 hat minimum, free mockup before anything is cut

Build a Patch Hat

Custom laser engraved leather patches made by Threadbreak

Custom Embroidered Hats, Made in Burlington, North Carolina

Threadbreak is a custom embroidery shop based in Burlington, North Carolina, specializing in custom embroidered hats for businesses, brands, teams, and events. Every order is digitized, embroidered, inspected, and shipped from our own shop, so you get consistent, high-quality results without the middleman. Whether you need five hats or a few hundred, we make it easy to put your logo on a cap you will actually want to wear.

Popular Hat Styles

We carry a curated lineup of the most popular blank hats in the industry, including structured trucker caps, flat-bill snapbacks, rope hats, five-panel and seven-panel styles, and premium performance caps. Popular options include the Richardson 112, Richardson 168 seven-panel, Richardson 256 Umpqua rope hat, Yupoong retro truckers, Otto five-panel caps, and more. Each style is available in a wide range of colors, so you can match your brand exactly.

Pricing & Included Services

Our minimum order is 5 hats. For businesses ordering custom hats in bulk, the per-hat price drops as your quantity grows, with wholesale pricing beginning at 10 hats. We digitize your logo for embroidery at no extra charge, and shipping is always free to the lower 48. For businesses and organizations, our wholesale pricing on larger runs makes branded headwear an affordable, professional way to promote your company, outfit your team, or hand out merchandise at events.

Other Decoration Options

Beyond embroidery, we also offer laser-engraved leatherette patch hats for a premium, textured look. Have a question before you order, or need a rush? Reach out to help@threadbreak.com and we will help you get exactly what you need. Ready to get started? Place a custom order or request a quote today.